sales@guardrail.online

Email address

Dallas, Texas

Location

Double Height Heavy Duty Warehouse Guard Rail Starter Kit

Double Height Heavy Duty Warehouse Guard Rail Starter Kit
Double Height Heavy Duty Warehouse Guard Rail Starter Kit - Image 2
Double Height Heavy Duty Warehouse Guard Rail Starter Kit - Image 3
Double Height Heavy Duty Warehouse Guard Rail Starter Kit - Image 4

Double Height Heavy Duty Warehouse Guard Rail Starter Kit

Consists of 2 – 41.5″H posts, 2 – rails (length selected), 2 – rail hardware kits, and 2 – post hardware kits

Price range: $453.00 through $766.00

SKU N/A Category

Are You Installer Or Reseller? Contact Us For Trade Pricing

Description

Rail Information (2 Qty):

  • The standard 12.2” high rail is welded to two plates on each side.
  • Each plate has two pre-punched slotted holes for connection.
  • Secured to the post using 4 bolts per rail (12 mm D x 160 mm (6- 3/10’’)).
  • Mounted between the inside faces of the posts.
  • Pre-galvanized and powder-coated dual-layer protection
  • Safety yellow finish (RAL 1023)
  • When properly installed, rated to withstand a 10,000 lb. impact at 4 mph

 

Material Height Thickness Finish Bolts
Galvanized Steel 12.2” 11-GA (0.118”) Powder-coated Safety Yellow (RAL 1023) 4 bolts (12 mm x 6-3/10″ )

 

Nominal Length Exact Length (In) Weight Ea (Lbs)
2ft 19.28 16.57
3ft 31.28 24.07
4ft 43.28 31.57
5ft 55.28 39.10
6ft 67.28 46.58
7ft 79.28 54.10
8ft 91.28 61.58
9ft 103.28 69.10
10ft 115.28 76.59

Note: Nominal length is measured center to center of posts.

 

Post Information (2 Qty):

  • 41.5″ double height post
  • Supports 2 panel rails
  • Top rail height of 40.16″, bottom rail height of 17.61″
  • Made from 4.72″ x 4.72″ x 3/16″ thick steel
  • Posts come centered on base plate
  • Each post is welded to a 10” x 10” x 5/8” thick base plate
  • Posts are anchored to concrete using (4x) 5/8” x 5” wedge anchors
  • Pre-galvanized and powder-coated dual-layer protection
  • Safety yellow finish (RAL 1023)
  • When properly installed, rated to withstand a 10,000 lb. impact at 4 mph
  • Weight 56.7lbs

Rail Hardware Kit Information (2 Qty):

  • Post to rail connection.
    • (4x) M12 x 1.75-160mm (6-3/10″) hex head bolt. Grade 8.8
    • (8x) M12 washer. Grade 8.8
    • (4x) M12 Hex nut. Grade 8.8

Post Hardware Kit Information (2 Qty):

  • Post to concrete connection.
    • (4x) 5/8″ x 5″ wedge anchors
  • Post cap
    • (1x) Black polyethylene post cap
  • Redundant hole plug
    • (8x) Yellow polyethylene hole plugs

 

 

Additional information

Weight N/A
Shipping Dimensions N/A
Post Type

Centred
Length

10ft, 2ft, 3ft, 4ft, 5ft, 6ft, 7ft, 8ft, 9ft
Recent products

Double-High Guardrail Starter Kit

Built for Impact Protection and Warehouse Safety

Our Double-High Guardrail Starter Kit is engineered to deliver dependable barrier protection in high-traffic industrial environments. It helps safeguard people, equipment, pallet racking, and machinery from forklift collisions and unexpected impacts. Designed as part of our modular warehouse guard railing systems, it offers strength, visibility, and straightforward installation without compromising productivity.

Unyielding Impact Resistance

Our Double-High Guardrail Starter Kit is built for serious industrial protection. They are rated to withstand a 10,000 lb impact at 4 mph when correctly installed. This gives facilities the confidence needed to control forklift traffic and protect high-value assets from damage.

Fast and Efficient Installation

Our warehouse guard railing systems arrives as a complete kit, including all hardware needed to set it in place. Your team can install the warehouse guardrail installation kit quickly using standard tools, keeping downtime low and daily operations uninterrupted.

High-Visibility Powder-Coated Finish

Every component in our heavy-duty warehouse guardrails is powder-coated in bright safety yellow for clear visibility. Operators can identify restricted zones immediately, supporting safer navigation in busy warehouses and logistics environments.

Heavy-Duty Construction for Long-Term Reliability

Each rail is manufactured from 11-ga corrugated steel, paired with thick 41.5″ high steel posts and a reinforced base. This rugged build ensures strength, durability, and consistent performance in demanding industrial conditions where equipment impact is common.

Modular System with Flexible Configuration Options

Our heavy duty guardrail kit supports multiple layout options with centered, offset, and corner post selections. Rail lengths range from 2 ft to 10 ft, making it easy to expand or reconfigure as facility needs evolve. This adaptability helps build continuous and reliable lines of protection throughout the floor.

Quick Shipping Across the U.S. and 12-Month Warranty

We ship our forklift safety rails quickly anywhere in the United States to support urgent protection upgrades. Each heavy duty guardrail kit is backed by a 12-month warranty, offering assurance that your investment is protected and supported long-term.

Why Choose Our Heavy-Duty Safety Guardrail Systems

Every warehouse needs more than a barrier — it needs a safety partner that’s ready when you are. Our heavy-duty safety guardrail solutions combine strength, quality, and support so you don’t compromise when it matters most.

Always ready when you need it

We keep stock of our Double-High Guardrail Starter Kit to ensure minimal lead time. That means you can plan installations with confidence without worry of long delays or extended downtime.

Consistent quality you can depend on

Every guardrail we supply is manufactured under strict quality controls. From steel thickness to powder coated finish, each kit meets robust industrial standards for everyday warehouse use.

Streamlined planning and support

Do you need help mapping out a guardrail layout? Our double-height guardrail kits come equipped with everything needed to install the barrier system successfully. We also offer support in choosing the right systems, reducing ordering errors and ensuring you get exactly what you need the first time.

Installation designed to save time and cost

Our universal post design and standardized rail sections make installation straightforward. Faster setup means lower labor costs and minimal disruption to ongoing warehouse operations.

Built for heavy-duty impact zones

Our heavy-duty guardrail kits are engineered to absorb strong impacts, making them suitable for high-risk areas such as forklift aisles and loading docks. Their durable construction offers long-term asset protection.

Trusted investment backed by support

Choosing our warehouse guard railing systems means investing in a proven safety solution. With a reputation for durability and reliability, our double-height guardrail starter kits represent a long-term safety commitment for your facility.

Regions to Install Our Double-Height Guardrails

Double-height guardrails offer expanded vertical protection where impacts can occur above standard guardrail height. These locations face elevated collision risks and require taller, stronger safety barriers for complete coverage. These are the critical areas where you should consider installing our double-height barrier system:

High-Traffic Forklift Aisles and Pallet Rack Ends

Forklifts often move pallets at raised heights, creating impact points above a single-rail barrier. Double-height warehouse guardrails help prevent damage to racks, stored inventory, and structural frames.

In-Plant Offices and Enclosed Workspaces

Enclosed office spaces inside warehouses need increased wall and window protection. Our taller warehouse guard railing systems prevent collisions with elevated forklift loads and maintain a secure perimeter around personnel.

Areas with Heavy Machinery or Electrical Control Systems

Equipment and control panels extend above single-height guardrail height and require full-height shielding. Double-height guardrails provide stronger protection against upper-level impacts that could shut down operations.

Loading Docks and Receiving Zones

Forklifts enter and exit docks carrying raised loads, which increases impact height. Our double-height forklift safety rails can protect dock edges, staging equipment, and structural surfaces from collisions.

Around Mezzanines and Elevated Platforms

Raised working areas require higher perimeter security to prevent impact intrusion and ensure safe separation. Our double-height guardrails help protect workers and equipment positioned above floor level.

Conveyor Lines and Packaging Areas

Stacked materials and elevated product movement increase collision range. Taller, heavy-duty safety guardrails block shifting loads and prevent contact with active conveyor systems.

How To Design Your Warehouse Guard Railing System

Our Double-High Guardrail Starter Kit acts as the foundation for building a custom safety layout that fits your operational requirements. The system is fully modular, making it easy to scale protection as your facility grows.

  • Begin with a single starter kit to protect specific high-risk zones such as pallet rack ends, machinery areas, or pedestrian pathways.
  • Expand into continuous Warehouse guard railing systems by connecting multiple kits and add-on rail sections along forklift routes or around perimeter walls.
  • Select post configurations that match your layout:
    • Centered posts for straight and unobstructed runs
    • Offset posts for tight clearance restrictions
    • Corner posts to support clean 90-degree directional changes
  • Customize spacing with rail lengths from 2 ft to 10 ft to align sections with real measurements, reduce unnecessary gaps, and maintain consistent safety coverage across active warehouse zones.

Related Products