Description
Quick answer: A double height add-on kit extends an existing heavy duty guardrail run by one section. It includes 1 post at 41.5″, 2 rails in your chosen length and the matching hardware, and it connects to the last post of your starter kit.
Rail Information (2 Qty):
- The standard 12.2” high rail is welded to two plates on each side.
- Each plate has two pre-punched slotted holes for connection.
- Secured to the post using 4 bolts per rail (12 mm D x 160 mm (6- 3/10’’)).
- Mounted between the inside faces of the posts.
- Pre-galvanized and powder-coated dual-layer protection
- Safety yellow finish (RAL 1023)
- When properly installed, rated to withstand a 10,000 lb. impact at 4 mph
| Material | Height | Thickness | Finish | Bolts |
| Galvanized Steel | 12.2” | 11-GA (0.118”) | Powder-coated Safety Yellow (RAL 1023) | 4 bolts (12 mm x 6-3/10″ ) |
| Nominal Length | Exact Length (In) | Weight Ea (Lbs) |
| 2ft | 19.28 | 16.57 |
| 3ft | 31.28 | 24.07 |
| 4ft | 43.28 | 31.57 |
| 5ft | 55.28 | 39.10 |
| 6ft | 67.28 | 46.58 |
| 7ft | 79.28 | 54.10 |
| 8ft | 91.28 | 61.58 |
| 9ft | 103.28 | 69.10 |
| 10ft | 115.28 | 76.59 |
Note: Nominal length is measured center to center of posts.
Post Information (1 Qty):
- 41.5″ double height post
- Supports 2 panel rails
- Top rail height of 40.16″, bottom rail height of 17.61″
- Made from 4.72″ x 4.72″ x 3/16″ thick steel
- Posts come centered on base plate
- Each post is welded to a 10” x 10” x 5/8” thick base plate
- Posts are anchored to concrete using (4x) 5/8” x 5” wedge anchors
- Pre-galvanized and powder-coated dual-layer protection
- Safety yellow finish (RAL 1023)
- When properly installed, rated to withstand a 10,000 lb. impact at 4 mph
- Weight 56.7lbs

Rail Hardware Kit Information (2 Qty):
- Post to rail connection.
- (4x) M12 x 1.75-160mm (6-3/10″) hex head bolt. Grade 8.8
- (8x) M12 washer. Grade 8.8
- (4x) M12 Hex nut. Grade 8.8
Post Hardware Kit Information (1 Qty):
- Post to concrete connection.
- (4x) 5/8″ x 5″ wedge anchors
- Post cap
- (1x) Black polyethylene post cap
- Redundant hole plug
- (8x) Yellow polyethylene hole plugs
Key takeaways
- Extends a double height run by one section
- Includes 1 post, 2 rails and hardware
- Requires a starter kit or existing post to connect to
- Same 10,000 lb at 4 mph rating when properly installed
Frequently asked questions
Do I need a starter kit first?
Yes. The add-on kit includes only one post, so it attaches to the end post of a starter kit or an existing run.
How many add-on kits do I need?
Divide the total run length by the rail length you chose, subtract the first section covered by the starter kit, and order that many add-on kits.
Can I mix rail lengths?
Yes. Each kit lets you pick its own rail length, so you can fit runs to your floor layout.
Where does it ship from?
Kits ship from our Dallas, TX warehouse to sites across Texas and the US.
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